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HACCPLAN

PASTEURIZATION

Thermal Processing (Heat)

Pasteurization

Commonly CCP
Also: HTST · flash pasteurization · vat pasteurization · batch pasteurization · milk pasteurization

Thermal treatment that reduces vegetative pathogens to safe levels without sterilizing. Typically applied to liquid foods (milk, juice, eggs, beer wort, dressings).

Typical Hazards
  • B
    Biological
    Pathogen survival (Salmonella, Listeria, E. coli); post-pasteurization recontamination
  • C
    Chemical
    Lubricant migration through worn seals; cleaning chemical residue
  • P
    Physical
    Plate-heat-exchanger gasket fragments
Typical Controls
  • Validated time-temperature combination (e.g. 72°C / 15 s for HTST milk; 71.7°C / 15 s + 5-log for juice)
  • Continuous temperature recording chart with audit trail
  • Flow-rate control on continuous lines
  • Flow-diversion valve on time/temperature deviation
  • Plate-pressure differential monitoring (raw side < pasteurized side)
  • Calibrated probes annually
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