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HACCPLAN

EXTRUSION

Mixing & Forming

Extrusion

Commonly CCP
Also: cold extrusion · twin-screw extrusion · hot extrusion

Forcing a plasticized mass through a die to produce shaped product (pasta, snacks, pet food, plant-protein analogues). Hot extrusion (above ~120°C) is often a kill step.

Typical Hazards
  • B
    Biological
    Pathogen survival if barrel temperature inadequate (cold extrusion); biofilm on dies
  • C
    Chemical
    Allergen carryover; die-lubricant migration
  • P
    Physical
    Die wear fragments, screen fragments
Typical Controls
  • Barrel temperature and residence time validated for kill step (hot extrusion)
  • Pressure and screw speed within validated range
  • Die changeover cleaning
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