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HACCPLAN

DRYING / DEHYDRATION

Preservation (Non-thermal)

Drying / Dehydration

Commonly CCP
Also: air drying · tray drying · tunnel drying · drum drying · vacuum drying

Lowering water activity (Aw) below ~0.85 to prevent pathogen growth and ~0.6 to prevent spoilage. Time-temperature varies hugely by method.

Typical Hazards
  • B
    Biological
    Salmonella survival (heat-resistant in low-Aw matrices); mycotoxin formation if Aw stalls
  • C
    Chemical
    Drying-aid residue, sulfite residue
  • P
    Physical
    Tray / belt fragments, dust contamination
Typical Controls
  • Final Aw verification on each lot
  • Drying time + temperature profile validated
  • Pre-drying microbial reduction step where Salmonella risk (e.g. roasting nuts)
  • Foreign-material screening downstream
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